BORING THE CRANKSHAFT BEARINGS AND MILLING THE PUSHROD SLOT
I decided to do these steps on the Horizontal Mill, rather than mounting the frame on an angle plate and using the Millrite, because of the ease of setup.   Since the Vernon Mill has a R-8 spindle, all the tooling is interchangeable.  Travel in the Y axis is somewhat limited, especially when a drill chuck or boring head is installed, but sufficient to do the job at hand.
The test bar was again used for alignment in the X axis.  A dial test indicator was used to assure that the bore was exactly parallel.
Here the centerline of the bore is determined.  The dimension for boring the crankshaft bearings was then set.  All the dials on the Vernon are very accurate, with very little backlash, so this was no problem
After drilling out to 1/2",  the remainder of the bore was removed using a boring head.  The top of the bearing caps were secuely fastened, to assure proper realignment after removal.
A 1/4" endmill was used to mill for the pushrod slot.  The only repositioning needed was to adjust the Z axis.  After this was done the holes for the guideplates were drilled, using the same setup.
SITEMAP
FRAME & FIXTURES
ENGINE FRAME
FLYWHEELS
FLYWHEELS & PULLEY
CAM
TIMING GEAR ASS'Y
CRANKSHAFT
CON ROD PARTS
FINISHED CON ROD
GOV ARM BRKT
MIXER
MISC PARTS
READY TO PAINT
PRIMING & PAINTING
COMPLETE & RUNNING